Bulk Material Loading Bellows
SDCAD offers wide range of solutions for bulk material loading applications.They are generally mounted underneath silos, hoppers,or installed at the end of conveyors like screw feeders, elevators or pneumatic conveying systems. Bulk materials flowing from the upper side are transferred to the downstream vehicle, ship or stockpile efficiently without any dust emission and product loss.
Outloading of bulk solids in powder or granular form is a common task in industrial plants. A great deal of know-how is required to automate this process smoothly.
The Type: Mobile and Semi-Mobile
The speed: 30 - 60t/h per machine
Application: Cement, fly ash, starch, sugar, salt, sand, plastic pellets, oats, polymers, lime, soda ash, plastic resin, plastic powder, dry milk, and feeds
Pneumatic Conveying System Full Process Solution Provider SDCAD
Advantages of SDCAD Bulk Material Loading Bellows
*SDCAD loading bellows: Efficient and reliable operation, easy to meet your dust-free and safety loading into tanks, trucks and carriers, or onto storage yard. *Modular product structure and serialization products may meet the most requirements about bulk and powder loading. *The whole assembly and painstaking factory inspection and test can make the field installation more convenient. *Freely providing the high performance methods and suggestion of bulk loading and dust collecting with reasonable cost.
Loading Bellows are ideal for efficient loading of dry, dusty bulk solids into tankers.
A solid connection to a centralised filter unit ensures dust-free operation.
SDCAD Loading Bellows are used for efficient, dust-controlled loading of dry, dusty bulk solids into tankers.
The spouts are provided with inner tapered cones to contain the flow of material and an outer double bellows to provide for dust removal.
At the lower end of the Loading Bellows, a SINT engineering polymer-coated cone with special sealing properties is provided for connection to the tanker.
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Bottom View |
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Material Level Test device
Stop automatically when the level reaches the top. |
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Hoisting system |
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Remote Control |
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Out-chute with high strength, easy to clean
Non-Blocking material, Non-deflating chute |
Function
First the Loading Bellows is lowered from stand-by position towards the inlet spout of the tanker.
As soon as the bellows outlet cone settles on the inlet spout of the tanker, the slack cable switch mounted outside the transmission box stops lowering of the bellows.
The limit switch inside the transmission box stops both full extension and contraction of the bellows. Material loading starts by opening the silo outlet valve.
During filling of the tanker, the polymer coating of the outlet cone acts as a perfect dust seal.
The slack cable switch activates further extension of the bellows as the tanker lowers under the increasing weight of the material.
A level control device installed in the centre of the outlet cone signals maximum material level in the tanker compartment and orders immediate closing of the silo outlet valve.
Contraction of the bellows back to stand-by position starts after a delay of approximately ten seconds in order to allow the external filter to evacuate the remaining dust.
Once the bellows is fully contracted, the cable limit switch inside the transmission box stops operation.
Benefit
- Flexible chute in neoprene covered with Hypalon® makes the bellows weather-proof, highly abrasion and temperature-resistant and durable
- Reverse cone with inside level control indicates when tanker is full, gradually raises loading bellows improving material distribution inside the tanker
- Two lifting cables outside the material flow raise and lower the loading bellows without cable wear due to material friction and obstruction to material flow
Loading bellows are coupled with product feeding equipment.
Depending on application requirements, wide range of bulk solids handling equipment can be utilized for feeding loading bellows.
Pre-Sales Service
Customer consultant 24 hour online;
Engineer team provide design drawing;
Skilled staff responsible for production;
Take pictures for all Production process.
After-Sales Service
Provide installation instruction;
Solve any problems involved;
Tell the machinery maintain guidance;
Regular monthly sales tracking.Q - May you introduce your Factory?
A - Our factory is with 10,000m2 factory floor area. More than 100 workers will service for you. Our factory is located in Shandong -the only province which cover all industrial sectors in China.
Q - What's the Advantage of your products?
A - Full Process Solution Provider of Mixing, Storage, Conveying.
Our engineers team provide Customized Solution for every project!
Q - What is your Delivery time?
A - 3-7 days for spare parts; 10-20 days for simple machine. 30-50 days for production line.
Q - What Certificate do you have to ensure quality?
A - CE certification is provided.
ISO health, ISO Quality, ISO Environment are provided.
Q - Do you have Quality Check QC Service?
A - QC checking work is including from material, steel processing, welding, painting, electric system, test, delivery, installation. Quality check for full process
Q - How can I Get Solution to my inquiry?
A - Pls send inquiry to us now,
More project and contact information more better. Engineers will make plan for you. Our Sales manager will Quote to you in the first time.
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